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Resources Blog Air Purification & Dust Control Chart

Air Purification Chart: Your practical guide to choosing the right housekeeping solution

Air Purification & Dust Control Mapping Chart

Your practical guide to choosing the right housekeeping solution

This guide is designed to give you clarity in your search for housekeeping solutions. Whether you’re evaluating your current setup or planning future improvements, it’s a practical starting point for understanding which technologies match which challenges—so you can invest confidently and avoid recurring maintenance, poor capture, and compliance headaches.

Prices below are realistic ranges based on market data and typical installed projects.

IndustryPrimary Air Quality ChallengesBest-Fit Purification MethodsAir Dynamics Equipment OptionsTypical Price Range
Food & Beverage ProcessingDry ingredient dust, allergens, sanitation debris, odorsSource capture; HEPA; washdown dust collection; VOC scrubbingCentral Vacuum; Cyclones; Dust Collectors; Air Scrubbers; PLECO Portable Vac; Makeup Air Systems$15k–$750k+
Aerospace & Defense ManufacturingComposite dust, aluminum/titanium chips, FOD, chemical fumesHigh-efficiency dust collection; FOD vacuum networks; solvent scrubbingCentral Vacuum; Cyclones; Dust Collectors; Air Scrubbers; PLECO; Makeup Air$50k–$2.5M+
Automotive & Battery ManufacturingConductive dust, lithium/carbon powders, welding fumes, paint VOCsHEPA dust collection; wet scrubbing; VOC control; clean makeup airDust Collectors; Wet Air Scrubbers; Cyclones; Central Vacuum; PLECO; Makeup Air Systems$30k–$1.8M+
Industrial Manufacturing (General)Welding fume, grinding dust, plastics/wood dust, mixed debrisCartridge/baghouse collection; cyclonic pre-separation; multi-drop vacuumDust Collectors; Cyclones; Central Vacuum; Air Scrubbers; PLECO; Makeup Air$20k–$1M+
EV, Electronics & Clean ManufacturingUltrafine particles, solder fumes, chemical vapor, contamination controlHEPA/ULPA; local capture; vapor scrubbing; pressurized makeup airHEPA Dust Collectors; Air Scrubbers; Central Vacuum; PLECO; Makeup Air$40k–$2M+
Textile & Nonwoven ManufacturingLint, fiber fly, microfibers, heat load, airborne particulateHigh-volume dust collection; pre-separation; plant pressurizationDust Collectors (fiber-grade); Cyclones; Central Vacuum; Makeup Air Systems; PLECO$25k–$1.2M+
Industrial Makeup Air ApplicationsNegative pressure, heat balance, fume migration, clean zone pressurizationHeated/cooled/tempered makeup air supply; filtration; pressure zoningIndustrial Makeup Air Units (DX, indirect-fired, direct-fired, heat recovery), HEPA options$40k–$1.5M+
OTHER EQUIPMENT
Pneumatic Conveying SystemsMaterial carryover, bulk solids dust, line leakage, product lossPoint-of-transfer capture; cyclone pre-separation; vacuum conveyingCyclones; Dust Collectors; Central Vacuum; Resource Recovery Skids; Makeup Air$10k–$900k+
Resource Recovery / Recycling PlantsHigh-load dust, metal/plastic fines, reclaimable particulate, VOCsHigh-capacity dust collection; multi-stage separation; odor controlCyclones; High-CFM Dust Collectors; Central Vacuum; Air Scrubbers; Resource Recovery Systems; Makeup Air$50k–$2M+

Air Dynamics' Approach

We assess your needs and pair them with the right technology and engineering to deliver a solution built for long-term performance. For best results, our process generally starts with a site evaluation* and includes:

  1. Mapping your process and contaminant load so we understand what you’re capturing, where it originates, and how much airflow is required.
  2. Prioritizing source capture, since it’s almost always the most efficient and lowest-cost method per CFM controlled.
  3. Designing the filtration chain and controls—from pre-separators to collectors to final-stage HEPA or carbon—using the technologies that fit your specific challenge:
    • HEPA/ULPA for sub-micron and clean-zone control (paired with pre-filters for longevity)
    • UV-C as a microbial reduction adjunct when air is routed through controlled chambers
    • Activated carbon for VOC and odor mitigation, sized for loading and contact time
    • Baghouse vs. Cartridge collectors, depending on moisture, abrasion, dust type, and footprint requirements
  4. Presenting a solution and quote, covering ductwork/piping, installation considerations, validation needs, and long-term O&M projections.

Industrial Ventilation Site Evaluation*

Considerations may include:

  • Particulate load analysis
  • Airflow mapping & capture diagnostics
  • Filter media selection
  • DHA Analysis
  • Stack testing
  • Negative/positive pressure balance
  • Energy optimization (HVAC & makeup air)
  • Compliance checks (OSHA, NFPA, FDA, EPA, FSMA, NESHAP)

Typical Cost Range: $200–$5,000 depending on facility proximity to Air Dynamics and project scope.

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